Custom Leggings Manufacturer
UPF 50+ polyester-spandex microfiber knit with four-way stretch, elastic waistband, and overlock-coverstitch seams.
- Minimum order
- 25 pcs per style
- Samples
- 5–7 business days
- Bulk production
- 10–14 business days
- Quality control
- AQL 2.5
Rated UPF 50+, the signature fabrication finishes soft and smooth against the skin with an elastic waistband sewn overlock and coverstitch seams. Custom rise heights, inseam specifications, laser-cut ventilation panels, and smartphone drop-in pockets are all supported.
- Fabric
- Nylon/Spandex (soft-touch) OR Polyester/Spandex (compression) | Flat, Ribbed or Brushed Knit
- GSM
- 200–300 GSM (squat-proof guaranteed from 220 GSM+)
- Stitching
- 4-Needle Flatlock (6-Thread) + Heat Bonding options
- Full Sublimation, Silicone Heat Transfer Logo
- MOQ
- 25 Pieces per Style
- Lead time
- Sample: 5-7 Business Days • Bulk Production: 10-14 Business Days
- Quality control
- AQL 2.5 multi-stage inspection
- Branding
- 3D Silicone Matte Heat-Transfer, Reflective 3M Scotchlite Heat-Seal
- Sizes
- Women: XXS – 4XL
- Styles
- High Waist · Full Length · 7/8 Length · Capri · Flare / Bootcut · Biker Short
- Four-way stretch polyester-spandex knit (82% polyester / 18% spandex)
- UPF 50+ fabric with a smooth, comfortable microfiber yarn hand-feel
- 230 gsm fabric weight (±5% tolerance)
- Elastic waistband with overlock and coverstitch seam construction
- Sizing grading from XXS to 4XL with zero upcharge across extended sizes
- Private label silicone heat transfers, woven care labels, and custom hangtags
Through the power of sublimated printing we can print any colour, the possibilities are endless. So you can be sure your custom Leggings look just the way you want.
Signature Microfiber Knit (82/18)
230 GSM82% Polyester / 18% Spandex
- Stretch
- Four-Way Stretch — Recovers on Cross & Lengthwise Grains
- Comfort
- UPF 50+ • Smooth, Comfortable Microfiber Yarn
- Durability
- Never Loses Its Stretch — Long-Lasting Shape Retention
UPF 50+ Sun Protection · Smooth Microfiber Hand-Feel · Four-Way Stretch · Elastic Waistband · Overlock & Coverstitch Seams
ButterSoft Sculpt™ (Nylon 6.6)
250 GSM80% Micro-Nylon / 20% Elastane
- Stretch
- Fluid Featherweight 4-Way Stretch
- Comfort
- Hydrophilic Capillary Action
- Durability
- 100+ Studio Wash Cycles
Peach-Skin Brushed Hand-feel · Zero Front Seam · Glute Contour Weave
Construction
- 4-Needle 6-Thread Flatlock SeamsISO 607 Stitching — Zero skin chafing, flat profile under pressure
- Reinforced Diamond GussetDouble-Layer Poly-Spandex — Prevents seam bursting during deep squats
- Elastic Waistband + Overlock & CoverstitchReinforced Stretch Stitching — Secure, non-digging waist support with smooth, flexible flat seams
Customisation
- Full Sublimation & Pantone DyeingEdge-to-edge color matching using Kiian digital inks with zero hand-feel.
- 3D High-Density Silicone LogosRaised rubberized transfers (0.8mm - 1.2mm) with 100+ wash test resistance.
- Custom Jacquard WaistbandsWoven text or patterned elastic bands with internal silicone grip lining.
- Laser-Cut Venting PatternsPrecision airflow perforation placed along calves, thighs, and knees.
Branding methods
- 3D Silicone Matte Heat-TransferHip, waistband, or calf logo placement · 100+ Cycles
- Reflective 3M Scotchlite Heat-SealAnkle bars and nocturnal safety branding · 80+ Cycles
- Sublimated Elastic BandingExposed jacquard waistbands · Permanent
Process
- 01. Tech Pack & Design ReviewSend your vector artwork or mockups; our pattern team generates production-ready CAD specs.
- 02. Physical Pre-Production SampleWe cut, sew, and brand a physical sample shipped via DHL Express for fit and fabric approval.
- 03. Bulk Precision Cutting & SewingAutomated laser cutting and flatlock assembly with inline QC checks at every workstation.
- 04. Packaging & Global DeliveryIndividual polybags, barcode labels, and bulk master carton palletizing shipped globally.
Packaging
- Frosted ziplock EVA polybag with custom logo
- Recycled kraft hangtag with barcode sticker
- Bulk master carton with corner protectors
Buyer's guideRead the full guideHide
What Are Custom Leggings?
Custom leggings are performance bottoms manufactured to your exact design, size specifications, and branding requirements — produced in bulk for fitness brands, gym chains, yoga studios, and private label activewear labels. Unlike off-the-shelf options, every detail is built to order: the fabric weight, compression level, rise height, inseam length, colorway, and logo placement.
The result is a product that carries your brand identity, fits your customers precisely, and performs to the standard your market expects. At Fitman Athletics, we manufacture custom made leggings from a 230 gsm four-way stretch polyester-spandex knit — engineered for recovery, opacity, and long-term shape retention.
Built for Every Application
Custom sports leggings serve a wider range of end markets than most buyers realize. The same manufacturing platform that produces custom gym leggings for commercial fitness chains also supports custom wrestling tights for combat sports teams, custom running leggings for endurance brands, and custom compression tights for physiotherapy and recovery wear.
Each application calls for different fabric weights, seam placements, and waistband constructions — and we engineer those specifications from the pattern stage, not as afterthoughts. For brands targeting women's activewear specifically, our custom tights for women are graded from XXS to 4XL with zero upcharge across extended sizes.
High-Waist, 7/8-Length, and Capri Cuts
High-waist, 7/8-length, full-length, and capri cuts are all supported in the same production run, giving your range genuine size inclusivity without splitting your MOQ across separate styles. This flexibility is critical for brands offering complete activewear collections alongside custom shorts and custom tank tops.
Whether your customers need full-length compression for winter training or lightweight capri styles for studio sessions, our manufacturing platform handles multiple silhouettes in a single production cycle — reducing your per-style costs and simplifying inventory management.
Branding and Customization Options
Every order produced at Fitman Athletics is fully private label. Custom branded leggings leave our facility with your woven care labels, silicone heat transfer logos, custom hangtags, and polybag packaging — nothing that references us. For brands requiring all-over pattern work, custom sublimated leggings are printed using full-panel dye sublimation before cutting, which means the design extends edge-to-edge with no print boundaries at the seams.
Custom color leggings are achievable in any Pantone reference through sublimation, or in solid colorways through our dyed fabric sourcing. For personalised gym leggings sold direct-to-consumer, we also support custom name leggings — individual names or numbers applied per unit using heat transfer or embroidery, depending on your production volume.
Custom Size Leggings and Extended Grading
Custom size leggings are graded to your provided measurement charts when your customer base falls outside standard retail sizing — a common requirement for performance sport and plus-size activewear ranges. Custom apparel leggings produced for resale include all compliance labeling (fiber content, country of origin, care instructions) as standard.
This same manufacturing excellence extends across our full product range, including custom tracksuits, custom track pants, and custom windbreaker jackets — all produced under the same AQL 2.5 quality standards.
Minimum Order, Sampling, and Lead Times
The minimum order quantity for custom leggings at Fitman Athletics is 25 pieces per style — one of the lowest MOQs available from a manufacturer operating at AQL 2.5 inspection standards. Pre-production samples are turned in 5–7 business days and shipped via DHL Express.
Bulk production completes in 10–14 business days from sample approval, with global doorstep freight included. If you are launching a new activewear brand, expanding an existing line, or sourcing a supplier that can scale from 25 pieces to 5,000 pieces without a quality gap, request a quote below and a member of our production team will respond within one business day.
Explore Our Full Product Range
FAQ
What is the minimum order for custom leggings?
The minimum order quantity for custom leggings at Fitman Athletics is 25 pieces per style. This can be split across up to 5 standard sizes within the same style. There is no upcharge for extended sizing from XXS to 4XL.
Can I get custom leggings with my own logo and branding?
Yes. All custom leggings are produced as fully private label garments. Branding options include silicone heat transfer logos, woven care labels, custom hangtags, and polybag packaging. Full-panel sublimation is available for all-over custom designs and custom color leggings in any Pantone reference.
How long does it take to manufacture custom leggings?
Pre-production samples are completed in 5–7 business days. Bulk production takes 10–14 business days from sample approval. Orders ship worldwide via DHL Express with doorstep delivery included. Total lead time from order confirmation to delivery is typically 3–4 weeks.
What fabric is used for custom compression leggings?
Fitman Athletics manufactures custom compression leggings in a 230 gsm polyester-spandex knit (82% polyester / 18% spandex) with four-way stretch and UPF 50+ protection. For higher compression applications — custom compression tights for sport or recovery — a nylon-spandex blend with targeted compression zoning is available.
Can you make custom leggings in plus sizes?
Yes. All custom leggings are graded from XXS to 4XL with zero upcharge for extended sizes. Custom size leggings outside standard retail grading can also be produced to your own measurement chart, which is common for performance sport, medical compression, and plus-size activewear ranges.



